21st Century Technology in Pulse Valves
Up to 80% air savings in dust collection units.
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Increase the Efficiency of Your Valves
MAC Valves' new product, Pulse valves, represents a revolutionary advance in pulse engineering. It provides savings in terms of energy consumption and effective operation to all companies that have bag filters in their facilities. These valves replace diaphragm pulse valves.
The MAC pulse valve represents a significant evolution of new generation technology because it outperforms its competitors in all engineering parameters.
Before purchasing another spare part for your diaphragm pulse valves, please pay attention to the following information;
Technology
All pulse valves currently on the market use diaphragm technology to produce jets of air that clean the filters. The most common brands of these are Goyen, Mecair, IMI Buschjost, Turbo or Asco.
The technology used in current diaphragm valves is far from efficient. In fact, its key element, the diaphragm, has always been the Achilles heel of competing valves, as it tends to be subject to small fractures that cause air leaks.
Over time, membranes wear out and often break as they are exposed to the dynamic forces of the airblast. When a diaphragm fails, it remains in the open position, allowing compressed air to continually escape, causing significant reductions in cylinder pressure and the effectiveness of other valves.
Also, in this type of valve, the solenoid pilots can become clogged, causing the coil to burn out.
The fact that thousands of membrane valves in dust collectors continue to fail is a serious problem for businesses.
Even as this text is being read, your compressor is likely consuming extra energy to compensate for leaks. Although it is usually obvious from the condition of the valves, this problem may escape the attention of the maintenance team due to noise and other similar external conditions in the environment.
The spool moves with a high opening and closing speed, creating a much more effective airflow. In this way, it is possible to reduce the frequency of pulses and therefore the electrical energy consumption associated with them, among other benefits.
Achievements
The MAC design outperforms the diaphragm pulse valve in every parameter. MAC pulse valve offers its users the advantage of increased valve life. It also eliminates the risk of leakage due to ruptured membranes and offers a much wider temperature and pressure operating range. Another confirmed result is the increased durability of the filters.
Getting rid of frequent maintenance, production interruptions, high energy costs and increasing the performance of your bag filters are among the benefits that the product will provide you.
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If you choose the product, you will benefit from improvements in the following points that are important for your industry.
Energy saving: Thanks to the high ignition power, the time required between pulses increases and energy consumption is reduced.
Access: Manifold valves are difficult to access. The long durability of the MAC spool valve reduces safety concerns regarding repairs.
Downtime: When the bag filter system fails, operation must be stopped until it is repaired. Thanks to the MAC pulse valve, downtime is greatly reduced.
Product: Weak pulses cause residue to accumulate in the system and may cause problems in removing residue that may contaminate the final product. Minimizes residue or waste that may occur in your MAC pulse system
Maintenance costs: Diaphragm valves require constant maintenance. MAC pulse valves allow better use of the maintenance department's resources.
Longer filter life: More efficient and effective pulses ensure cleaner cartridges and filters, thus extending their lifespan and reducing costs.
Ease of use: It provides ease of installation as it can be easily adapted to your existing system.
Results
In the images you can see the results obtained in a real installation where one of the competitive valves was replaced with one of the MAC Valves equipped with the new technology. The performance of the bag filter increased from the first pulse.
